The 10 Best Arc Welding Rods in 2020 Reviews

There are many ways of joining metal parts but the most rampant on is the arc welding owing this to its simplicity and versatility. Shielded metal arc welding is used arc welding rods also known as electrodes that have a coating of flux. Welding can be done using direct current or alternating current. The welding electrodes many may appear the same but that is never the case.

There are different arc welding rods for different uses in welding. Below is a review of the 10 best arc-welding rods.

Table of the Arc Welding Rods:

#1. Forney 30705 E7018 Welding Rod

Forney 30705 E7018 Welding Rod
Buy now from Amazon
This is a mild Steel, low hydrogen, low alloy welding electrode produces quality great smooth welds. It works best on low amperage DC welders and higher amperage AC welders. It can be used in different positions on without any prior heat treatment. The low hydrogen content in the flux reduces embrittlement of the weld and can be used to weld cold rolled steels too.

The electrode has a diameter of 3/32-Inch and the whole package weighs in at 5-Pounds. The electrode weld has a Tensile Strength 70,000 PSI and recommended to be welded at 75-105 Amps DCEP Reverse or AC. The manufacturer offers a three-month warranty from date of purchase with conditions.

#2. Hobart 770460 6011 Stick

Hobart 770460 6011 Stick
Buy now from Amazon
An all-purpose welding rod that can be used on both galvanized steel and carbon steels.it can also be used in all positions of welding. It measures 1/8 inches and comes packed in a black rectangular box. It has a tensile strength of 60,000-psi weldment. It can also weld though dirt, rust and painted surfaces. It can weld using an AC or DCEP reverse polarity-welding machine.

#3. Hot Max 22075 E6013 1 ARC Welding Electrodes

Hot Max 22075 E6013 1 ARC Welding Electrodes
Buy now from Amazon
This is a low carbon rod for welding mild steel. It is It appropriate for low gauge metal and is used at a low amperage of about 20-40 Amps. It measures 1/13 inches in diameter.It is recommended for use in AC or DCEP (DC+) Welding machines.

#4. US Forge Welding Electrode E6013

US Forge Welding Electrode E6013
Buy now from Amazon
A general use electrode general-purpose electrode for welding mild steel. It is used for light gauge welding like sheet metal. It is used for the overhead and vertical welds construction or repairs too. They are America Welders Association certified and come in shrink-wrapped packaged to ensure they are not contaminated or exposed to moisture. It is recommended for both AC and DC welding machines use.

#5. Blue Demon E308L-Tube Stainless Steel Arc Welding Electrode

Blue Demon E308L-Tube Stainless Steel Arc Welding Electrode
Buy now from Amazon
A stainless steel arch welding rod that comes in a tube packing. It is a low carbon electrode used to weld 204L, 321 and 347 stainless sheets of steel. The low carbon of about 0.04% in the weld metals ensures that there is no formation of chromium carbides weaken the weld. It also contains ferrite deposits that improve the weld toughness at the low temperatures. Can weld with AC-DCEP as per America Welding Society specifications.

#6. Bernzomatic AL3 Aluminum Brazing/Welding Rods

Bernzomatic AL3 Aluminum Brazing/Welding Rods
Buy now from Amazon

This is aluminium-brazing rods used in acetylene welding. They contain 12” long rod with a Brinell hardness of 100. It they have a working temperature of about 750 degrees.

#7. Welding City 1# ER308L Stainless Steel TIG Welding Rods

Welding City 1# ER308L Stainless Steel TIG Welding Rods
Buy now from Amazon
They are stainless steel TIG welding rods. The America Welding Society certifies the welding rods under the ER308L certification. This makes them one of the premium standard brand of the TIG weld rods. The rod measures 1/16″ in diameter and 36″ in length.

#8. Firepower 1440-0115 Type 6011 Arc Welding Electrodes

Firepower 1440-0115 Type 6011 Arc Welding Electrodes
Buy now from Amazon
The electrode measures 3/32 inch in diameter with the standard length. It is used to weld mild steel and has deep penetration capabilities good for those thick welds. It comes in handy as it penetrates through rust, scale ail oil surfaces when you are unable to clean the surfaces it can also be used in AC or DC machines and in reverse polarity. It has a tensile strength weld of 60,000 psi and can be used in all positions.

#9. Welding Rod, HDPE

Welding Rod, HDPE
Buy now from Amazon
They are thermoplastic welding rods used for welding two plastic pieces or carrying out repairs on plastics. It is made of high-density polyethene that melts on heating and solidifies on cooling. It melts at a temperature of 400-600 degrees. The thermoplastic rod measures 3/16 inches in diameter and 48 inches in length. It can weld plastics up to ½ inches thick.

#10. TIG Welding Tungsten Electrodes 2% Lanthanated

TIG Welding Tungsten Electrodes 2% Lanthanated
Buy now from Amazon
This is tungsten-welding rods contain 2.2% lanthanated. With a high rating from online and customer feedback, they surely deliver. The American Welding Society certifies them as they conform to the A5.12M/A.12:2009 standards. They guarantee reliable arc striking at lower amperage with a low burn off rate that translates to a high-quality weld.

They can be used on both AC and DC applications with the TIG machine. The electrode size is 3/32″ x 7″ (2.4mm x 175mm)The manufacturer. Midwest tungsten boosts of over fifty years of experience in the industry and produces premium quality TIG welding tungsten electrodes designed to give long service.

The American Welding Society came up with an alphanumeric system of assigning the electrodes with a standard name according to their properties. Below is a guide to reading the electrode properties:A common example of an alphanumeric code on the electrode is E6011.

  • The E stands for the electrode.
  • The low consequent numbers, indicate the tensile strength of the rods weld. For this rod is 60. This is multiplied by a factor of 1000, to mean it has a tensile strength of 60,000 pounds per square inch (psi).
  • The third number indicates the possible welding position; 1t indicates all positions, 2 indicates horizontal or flats position welds while 4 indicate overhead or vertical down weld position.The fourth number shows the flux type and the current type applied.
  • 0-Cellulose Sodium flux coating with deep penetration. To be used with DC with the electrode being Positive.
  • 1-Cellulose Potassium flux coating with deep penetration. Uses AC or Direct Current with the electrode as the Positive, or DC electrode as the negative.
  • 3-Titania Potassium flux coating with light penetration. Use AC or DC with the electrode as the positive.
  • 8-Low Hydrogen, Iron Powder coating with medium penetration. Use AC or DC with electrode positive.

Tips on how to get the right electrodes for your welding:

PurposeIt is important to know the material you intended to weld before buying the rods. There all purposes rods but it would be better to get the specific rod for the job because it gives a better weld with maximum strength. There other welds that contain alloying elements and used to weld specific metals.

Cost

Since there are manufacturer brands available, it is important to do some prior research through consulting or reading reviews from the internet to ensure you get the product you intend to buy at the fairest price possible.

Size of the weld

The electrodes vary in diameter depending on the size of the welds you want. Smaller rods weld lighter materials that do not need a lot of metal deposition while the big welds require the bigger welds to increase the rate of penetration through increasing current increase and metal deposition rate. The size is also dependent on you welding machine power output; therefore ensure you get the machine specified sizes for a quality job at the end.

Welding machine

Your machines dictate the type of the rods you going to buy. Those using the SMAW buy the flux-coated electrodes while those who use TIG welding machine get the tungsten or stainless electrodes.

Conclusion

It is important to be well informed on the job you want to carry out before making the purchase. This ensures that you get the required arc welding rods for the job and that the joints of the required quality once welded. Remember, a weld is permanent and making a mistake will make it permanent too. Caution must be exercised.

Leave a Reply

Your email address will not be published. Required fields are marked *